This type of setup is commonly used for applications like air compressors, water pumps, and other equipment that needs to be automatically turned on and off based on pressure.
Key Components:
▪️ Incoming Power Supply: This is the main power source (single-phase AC).
▪️ Contactor (Black Box): An electrically controlled switch used for switching a power circuit on or off. It consists of a coil (electromagnet) and contacts. When the coil is energized, the contacts close, allowing current to flow to the motor.
▪️ Pressure Switch (White Box): A switch that opens and closes based on the pressure in a system (e.g., air pressure in a compressor tank). It controls the contactor's coil.
▪️ Motor: The single-phase motor that needs to be controlled.
▪️ Wiring: The lines connecting the components represent the electrical wires.
Wiring and Functionality:
1. Main Power to Contactor: The incoming power supply is connected to the main contacts of the contactor.
2. Contactor to Motor: The output of the contactor is connected to the motor. When the contactor's contacts are closed, power flows to the motor, and it runs.
3. Pressure Switch to Contactor Coil: The pressure switch is connected to the coil of the contactor. This is the control circuit.
4. Pressure Switch Operation:
▪️ When the pressure in the system is below a certain setpoint, the pressure switch *closes* its contacts. This completes the circuit to the contactor coil, energizing it.
▪️ When the contactor coil is energized, it closes the main contacts, sending power to the motor and turning it on.
▪️ As the motor runs, it increases the pressure in the system. When the pressure reaches a higher setpoint, the pressure switch *opens* its contacts.
▪️ Opening the pressure switch contacts de-energizes the contactor coil, causing the main contacts to open and stopping power to the motor.
How it Works (Example with an Air Compressor):
Imagine this is for an air compressor.
1. The compressor starts, and the pressure in the tank begins to rise.
2. When the pressure reaches the "cut-out" pressure (the higher setpoint), the pressure switch opens, turning off the compressor motor.
3. As air is used from the tank, the pressure drops.
4. When the pressure reaches the "cut-in" pressure (the lower setpoint), the pressure switch closes, turning the compressor motor back on to refill the tank.
Safety Considerations:
▪️ Qualified Electrician: Working with electrical wiring can be dangerous. It is strongly recommended to have this type of wiring done by a qualified electrician.
▪️ Proper Grounding: Ensure all components are properly grounded for safety.
▪️ Correct Wiring: Incorrect wiring can lead to damage to equipment or electrical hazards.